Senior Process Engineer-Power

·      Define, document, and release assembly and manufacturing processes during product development, NPI, and line transfer

·      Partner with Product Development Engineering to influence design decisions through DFM and DFA input

·      Develop, standardize, and validate crimping processes including press and applicator setup parameters

·      Execute and document crimp validation activities (crimp height, pull force, microsections)

·      Provide hands-on technical leadership during line ramp-up and sustaining production

·      Troubleshoot process-related issues including crimp defects, deformation, gaps, and assembly variation

·      Support cycle time optimization and line balancing from a process capability perspective

·      Provide technical input and countermeasures to PFMEA and Control Plans

·      Introduce fixtures, assembly jigs, and process improvements to enhance quality, efficiency, and repeatability

·      Support rework method development and validation from a process standpoint

·      Lead root-cause analysis and structured problem solving for assembly line issues

·      Participate in sample builds, First Article, and transfer validation activities